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Fixing the leaking faucet connection

· 2 min read
Andrew Leader
Climber, coder, off-roader

I previously used the incorrect faucet connection, which resulted in a not-perfect seal and a very tiny leak when the water was turned on. It's really tough to find a hose barb to 1/2 NPS connection - key letter being the "S" in NPS, which means straight thread. There's lots of connectors for NPT, which is tapered, but faucets use straight threads (sealed by a rubber gasket / washer).

Old setup that leaked...

Note that part #8 was a female NPT thread, which was the problem. The faucet stem is male NPS (straight-thread). So while female NPT somewhat threads onto NPS, there's no gasket to seal it, and even plumbers tape didn't seal the gaps.

Diagram of the old setup

New setup that doesn't leak

The only place I could find a 3/8 hose barb to 1/2 female NPS was from Brew Hardware: 1/2" Female NPT/NPS x 3/8" Hose Barb. Kinda annoying having to buy a single part from a store and pay shipping, but literally that was the only one I could find.

And it worked!! No need for plumbers tape, the included gasket seals! Plus, it's a two-piece part, so it's easier to unscrew and re-screw it in the future (since the tubing doesn't have to spin).

Diagram of the new setup

Removing the old leaky setup...

Yes, there was plumbers tape the whole way down. I took this photo after I removed the plumbers tape since the new fitting didn't need it.

Removing old leaky setup

Installing new correct fitting

Look at that nice rubber gasket! And how it's a two-part connection so the barb part can spin separately from the hex part!

New correct setup